- Overcoming the low mobility of p-type semiconductors while improving display refresh rate and power consumption
- Overcoming the limitations of semiconductor scale-down processes & Starting a new paradigm of 3-dimensional integration of semiconductor devices
A group of Korean researchers have recently succeeded in developing new p-type semiconductor materials and thin-film transistors that will lead the innovation of the semiconductor industry. These new discoveries are expected to be widely utilized to improve the overall performance of next-gen displays and ultra-low power semiconductor devices.
Electronics and Telecommunications Research Institute (ETRI) has successfully developed a p-type Se-Te (Selenium-Tellurium) alloy transistor that can be easily deposited at room temperature via a simple process using a chalcogenide-based1) p-type semiconductor2) material. In addition, they have also developed a new technology that can systematically adjust and control the threshold voltage of n-type transistors through charge injection control of Te thin films in the heterojunction structure of n-type oxide semiconductor and p-type Te.
The results of this research has been published in the April and June of ‘ACS Applied Materials & Interfaces.’3)
Semiconductors are normally classified into intrinsic semiconductors and extrinsic semiconductors depending on its ‘doping status’. In other words, intrinsic semiconductors are ‘pure’ semiconductors without added impurities. In the case of silicones, which is a commonly used material in the semiconductor industry, no electrons can move within pure silicone, meaning no current flows even when a voltage is applied.
Therefore, specific impurities are added to the intrinsic semiconductor to utilize the characteristics of the semiconductor and electrical conductivity4) of the materials. Extrinsic semiconductors are divided into n-type semiconductors5) and p-type semiconductors according to the type of impurities added in the production/manufacturing process.
One of the most widely used material in the current display industry is the IGZO(Indium Gallium Zinc Oxide)-based n-type oxide semiconductor. In the case of p-type semiconductors, p-type LTPS (Low-Temperature Polycrystalline Silicon)6) is used due to the lack of processability and electrical properties compared to n-type oxide semiconductors, but there has always been many limitations in that it is much expensive to manufacture and the size of the substrate is limited.
However, with the increase in demand for higher refresh rates (240Hz+) in high-res displays, especially at SHV-class resolution displays (8K*4K), interest towards the development of p-type semiconductors have reached its peak in recent years. Since n-type semiconductor-based transistors, which have been used in existing displays, have limitations in effectively implementing displays with high refresh rates, demands for p-type semiconductors are increasing at a rapid pace.
1) Chalcogenide Group: Chemical elements that belong to group 16 of the periodic table. Refers to a group of chemical compounds consisting of at least one chalcogen anion and at least one electropositive element (ex. sulfur, selenium, tellurium, etc.). Often used in optical/electrical memories, medical devices, and optical devices due to its characteristics such as phase change, photoelectric conversion, etc.
2) p-type Semiconductor: A type of semiconductor in which the electron hole is used through an electric charge. The term ‘p-type semiconductor’ is derived from the fact that it is used in an electric charge of ‘positive (+).’
3) Published Thesis (https://doi.org/10.1021/acsami.3c18003; https://doi.org/10.1021/acsami.4c02681), Authors: Nam Soo-ji (ETRI Flexible Electronics Research Lab), Choi Kyung-hee, Han Jeong-hoon
4) Electrical Conductivity: A measure of the amount of electrical current a certain material can carry/conduct.
5) n-type semiconductor: A type of semiconductor in which free electrons are used as carriers for transferring electric charges. The term ‘n-type semiconductor’ is derived from the fact that it is used in an electric charge of ‘negative (-).’
6) Low-Temperature Polycrystalline Silicon (LTPS): A type of thin film transistor that is modified to improve the mobility of electrons by changing the properties of a-Si (amorphous silicon).
To meet these needs, the researchers at ETRI succeeded in developing a p-type semiconductor by adding Te to Se, increasing the crystallization temperature of the channel layer, depositing an amorphous thin film at room temperature and crystallizing it through a subsequent heat treatment process. As a result, they have successfully secured improved mobility and a higher level of on/offline current ratio characteristics compared to existing transistors.
The researchers have also confirmed that when a Te-based p-type semiconductor was introduced as a heterojunction structure over an n-type oxide semiconductor thin film, the threshold voltage7) of the n-type transistor can be adjusted by controlling the flow of electrons within the n-type transistor depending on the thickness of Te. In particular, they have improved the stability of the n-type transistor without the need of a passivation layer, by adjusting thickness of Te in the heterojunction structure.
By utilizing these achievements, it is expected that the growth of next-gen display industry will reach new heights, enabling the development of new displays with better resolution and lower power consumption at the same time.
In fact, this new discovery can not only make meaningful contributions in the field of display, but it can also change the scenery of the semiconductor industry. Currently, many leading global semiconductor manufacturers are focusing on the development of new scale-down processes that can increase the integration of their products, but according to the analysis of many industry insiders, the level of integration in semiconductors have reached its limit.
Accordingly, in recent years, a new integration method has been introduced to stack multiple semiconductor chips at once. Among them, TSV (Through Silicon Vias) is the most well-known method, where multiple wafers are stacked and a hole is drilled into the wafers to ensure electrical connection. This TSV method has the advantage of effective utilization of space and reduced power consumption. However, there are still many limitations that need to be addressed, including high process costs, low yield, etc.
In fact, to overcome such limitations of TSV, the industry has come up with a new approach, also known as the Monolithic 3-dimensional (M3D) integration, where the materials are stacked onto a single wafer instead of stacking multiple layers at once. Unfortunately, the M3D method has not yet reached its commercialization stage due to various issues such as the limited use of high-temperature processes, etc.
7) Threshold Voltage: The gate voltage at which the current starts to flow.
However, many experts view that the heterojunction thin film transistor and p-type semiconductor device developed by ETRI can operate stable even in processes below 300℃, pushing the industry a step closer to the successful commercialization of M3D.
Cho Sung-Haeng, the Principal Researcher of ETRI’s Flexible Electronics Research Section, stated that “This is a monumental achievement that can be widely utilized in next-gen displays such as OLED TVs and XR devices, as well as future researches in other fields such as CMOS (Complementary Metal Oxide Semiconductor) circuits and DRAM memories.”
Researchers of ETRI stated that they are planning to optimize the Te-based p-type semiconductors to large-sized substrates of 6 inches or larger and secure its potential for commercialization by applying them to various circuits, ultimately finding new ways to implement them into new fields.
This research has been carried out as a part of the National Research Council of Science and Technology’s Creative Convergence Research Project “M3D Oxide Semiconductor-Based Ultra-Low Power, High-Band, Large-Capacity DRAM Development,” Ministry of Trade, Industry, and Energy’s Industrial Technology Challenge Track “TFT for the Development of a Non-Silicon Semiconductor for High-Resolution & Large-Sized Displays and Core Technologies for CMOS Manufacturing,” and ETRI’s Research Project for the Next Generation “Development of High-Performance Semiconductor Transistors for Ultra-Low Power Multi-Value Devices.”
Sooji Nam, Chief Technical Staff
Flexible Electronics Research Section
(+82-42-860-1479 sjnam15@etri.re.kr)